Peptide supplier audit: 40 questions

A questionnaire is not a conversation. Written questions get written answers, the same answers can be compared across suppliers, and a vague reply stays on the record. What follows is a 40-item set to send before a site visit — or to carry into one — grouped so that each block can be answered by the person who actually owns that function.

How to use it

  1. Send it two weeks ahead, as a file. Ask for the completed document plus the referenced records. A supplier who returns answers without evidence has answered half the question.
  2. Route each block to its owner. Quality questions to QC, production questions to the synthesis lead, documentation to QA, traceability to whoever controls the batch record. If one person answers all four blocks, you have learned that one person holds the knowledge — a risk in itself.
  3. Require a record reference, not a yes. Every “yes” should point to a document number, a logbook page or a lot number. An answer that cannot be located later is an answer you cannot rely on.
  4. Score identically across candidates. Use the 0/1/2 scheme below and score before you compare suppliers, not after.
  5. Leave space for the follow-up. The most valuable output is usually three questions the answers raised, not the score.

This is the counterpart to the remote audit method: that page covers how to run a video walkthrough and weight the result, this one is the document you send. The 12-point supplier checklist is the screening stage that comes before either.

Block A — Quality and analytical control (10)

#QuestionWhat a usable answer contains
A1Which release tests do you perform in-house, which are subcontracted, and on which instrument (make, model, internal ID) is each performed?A test-by-test split, with instrument IDs that match the equipment list
A2For the product I am buying, what is the full HPLC method: column dimensions and particle size, mobile phase, gradient table, wavelength, flow, injection volume and run time?A method summary detailed enough to be repeated elsewhere; a chromatogram with the method visible
A3How is purity calculated — area percent at which wavelength — and do you correct for response factors, water content or counter-ion mass?A stated basis, and consistency between the COA number and that basis
A4What is your water-content specification and method (Karl Fischer, loss on drying), and what was the last lot's actual result?Specification, method, and a lot-linked value rather than a range
A5How do you control residual TFA, acetate and residual solvents, and what limits are written into the specification?Named method (e.g. headspace GC), named limits, and whether limits are per product or generic
A6How is the reference standard prepared and qualified, and how is its assigned purity justified?A commercial standard with a certificate, or an in-house lot with a documented value assignment
A7Describe your OOS procedure: who opens an investigation, how long it may run, and who can release a lot while it is open.Named roles, a time limit, and a statement that the lot is blocked
A8How often are balances, pH meters and HPLC systems calibrated, by whom, and where are the certificates kept?An interval, an internal or external provider, and a retrievable record
A9Do you test bioburden and endotoxin on the finished powder? If so, by which method, at what frequency, and what are the limits?A method (e.g. LAL), a frequency per lot or per campaign, and stated limits — or an honest “not tested”
A10How many lots did you reject or rework at release in the last 12 months, and what were the reasons?A number and categories; “zero” from a multi-product site is itself an answer

Block B — Production and process (10)

#QuestionWhat a usable answer contains
B1At what scale is this product synthesised — resin type, loading and batch size in mmol — and which reactor is used?Numbers that reconcile with the equipment capacity and the quoted batch size
B2Which coupling chemistry and deprotection scheme do you use, and how do you monitor completeness of each coupling?A named chemistry plus a monitoring method (e.g. Kaiser or chloranil test), not “standard SPPS”
B3How many residues are double-coupled by default, and what result triggers a repeat coupling?A rule and a test result threshold, not a fixed habit
B4What cleavage cocktail is used for this sequence, at what temperature and for how long, and how is the crude quenched and isolated?Composition, temperature, time, and the work-up sequence
B5Which purification steps follow cleavage — column, gradient, fraction criterion — and how are fractions pooled?A pooling criterion (e.g. centre-cut above a purity threshold), not just “HPLC purified”
B6What is your typical overall yield from crude to finished powder for a sequence of this length, and where are the largest losses?A range tied to sequence class, with the loss points named
B7What lyophilisation cycle is used — shelf temperature steps, vacuum, duration — and how was it developed for this product?Cycle structure and a development rationale (e.g. collapse temperature), not a generic programme
B8How is the reactor cleaned between products, and how do you verify no carryover of the previous sequence?A cleaning procedure plus a verification step (rinse analysis, blank run)
B9How many reactors and lyophilisers do you operate, what is current utilisation, and what lead time does that imply?Counts, utilisation, and a lead time consistent with both
B10Which steps for this product could be subcontracted, and which are subcontracted today?Step-level answer: synthesis, purification, filling, lyophilisation, testing

Block C — Documentation and quality system (10)

#QuestionWhat a usable answer contains
C1Can you provide the batch record for a lot I nominate, redacted as needed, showing synthesis, purification and QC dates and the operators?A record whose dates bracket the COA release date and whose lot number matches
C2Does your COA carry lot number, manufacturing date, release date and the specification version it was tested against?All four fields present; a specification version that can be requested
C3Who signs the COA, what is their role, and is the signatory independent of production?A named function (e.g. QC manager) separate from the synthesis team
C4How long do you retain batch records, chromatograms and raw data, and what happens to them if the site moves?A stated retention period and a continuity answer
C5Are raw HPLC and MS data files retained, and can they be exported in the instrument's native format on request?Retention plus exportability — a PDF printout is not raw data
C6What does your change-control procedure require before a method, supplier or process change, and how are affected customers notified?A trigger list, an approval step, and a notification clause
C7How many deviations and CAPAs are open now, and what is the oldest?Counts and an age; a system with none open has either no volume or no reporting
C8Do you issue a specification sheet separate from the COA, and is it version-controlled?A separate document with a version number and a revision history
C9What is your policy on customer audits and confidentiality — will you sign an NDA before sharing records?A clear yes or no, with the agreement route named
C10Which certifications do you hold, and precisely what scope does each cover?Certificate number, issuing body, scope statement — and an explicit list of what is not certified

Block D — Traceability, samples and post-sale (10)

#QuestionWhat a usable answer contains
D1Can you trace a finished vial back to the resin lot, amino-acid lots, solvent lots and the synthesis run?A worked example using a lot number you supply
D2How is material identified at each transfer point, which label fields are used, and who transcribes them?Field list, and a named role responsible for the transcription
D3How are retention samples held — how many per lot, what quantity, at what temperature, for how long?Counts, quantity, condition, duration; ideally the shelf itself
D4If I retest this lot in twelve months and obtain a lower purity, what is your position and what data would you supply?A policy answer plus the data they would release
D5What is your lot-numbering scheme, and can a reworked lot keep its original number?A scheme, and a rule that rework gets a new or suffixed number
D6How do you handle overage and top-up — is material from a previous lot ever filled into a new lot?An explicit no, or a documented blending rule with traceability
D7Can you provide the dispatch record for a lot — date, carrier, tracking, and any temperature logger data?A record, not a promise; logger data if cold chain was claimed
D8Which subcontractors touch this product, and how are their lots linked into your batch record?Named steps and the linkage field in the record
D9What happens to a rejected or returned lot — where is it held, and how is destruction documented?A quarantine location and a destruction record
D10If a customer's third-party result disagrees with your COA, what is the sequence of actions and who owns the response?A sequence with an owner and a timeline, plus a retest policy

Scoring the answers

Score each item 0, 1 or 2. The scale deliberately rewards evidence over confidence.

ScoreMeaning
0No answer, a deflection, or a general assurance with no instance (“we follow strict QC”)
1A specific answer without a record reference, or a record that cannot be produced on request
2A specific answer plus a document, lot number or logbook page that can be checked

Maximum 80. As a working guide: below 40 the supplier is not yet auditable and a trial order is premature; 40–60 is typical for a competent trading operation with outsourced analysis, and the gaps tell you what to write into the specification; above 60 with no 0s in Block C or D indicates a site that keeps records for its own process rather than for customers. Do not average away a single 0 in C10 — an unevidenced certification claim is a different kind of problem from an incomplete answer.

Score by block as well as in total. A supplier can be strong on production and weak on traceability, and the block pattern is more actionable than the sum: weak Block D means your receipts will be hard to verify, whatever the certificate says.

Questions that consistently produce evasions

What this questionnaire cannot do

It cannot confirm that the answers describe today's process rather than last year's, that the batch record shown is the one for your lot, or that housekeeping and behaviour match the documents. Those require a visit, and a visit is worth more when the questionnaire has already been answered — you spend the day on the three items that did not add up instead of on an introduction. How to plan that day is in the remote audit guide; how to turn the answers into enforceable requirements is in writing a specification annex.

One practical note: keep the completed questionnaire with the supplier file and date it. When a supplier changes a method or a site eighteen months later, the old answers are the baseline against which the change-control notification can be judged.

For laboratory research use only. This questionnaire is a procurement tool; it makes no claim about any specific supplier, and nothing here supports administration of any compound to humans or animals.

Editor's take

A questionnaire is a mirror: the quality of the answers tells you how much the supplier has actually thought about its process. Vague answers are data too.

Limitations

This is commercial due diligence guidance, not legal advice. Supplier claims must be verified against batch documents and, where required, an independent audit.

Products referenced in this guide

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